I make my CDs by hand, to order. They still look pretty decent. Maybe this will help/inspire people, I don't know.
Step 1: Burn the CD
Step 2: Print out the cover (not shown) and traycard. 2 can fit on each page of US Letter paper.
Step 3: Cut out the traycard and cover
Step 4: Once CD is done burning, print onto the CD.
Step 5: Put the traycard in the jewel case. Make sure the sides are creased really well.
Step 6: Put the CD holder on top of the tray, and the CD in the holder.
Step 7: Put the cover page in the case cover, and attach the case cover to the tray.
Step 8: Finished product!
Note: I can do this in less than 21 minutes, but I was taking pictures...